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Engineering-Driven 3D Printing
& Manufacturing

High-performance 3D printing for functional components, prototypes, and production-ready applications.

Design • Engineering • 3D Printing • Production

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3D Printing Capabilities

Engineering-led solutions - from concept and design assessment to prototyping and low-volume manufacturing.
Precision 3D
Printing

Selected additive-manufacturing processes and engineering materials for functional prototypes, tooling, test articles and application-specific components.

Engineering &
Design

CAD modelling, design optimisation and FEA-supported assessment to evaluate predicted performance, material selection and manufacturability.

Prototyping & Manufacturing

Rapid prototyping and low-volume manufacturing, with materials and process controls selected according to dimensional, quality and repeatability requirements.

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3D Printing Systems

In-house FDM and high-detail resin printing, with advanced polymers available through partners.

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FDM Printing

Bambu Lab CoreXY. PLA, PETG, ABS, ASA, nylon, PA-CF and PPA-CF.

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Resin Printing

GK3 Ultra 16K. Rigid, tough, flexible and heat-resistant resins.

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Build Volumes

FDM up to 325 × 320 × 325 mm. Resin 300 × 160 × 300 mm

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Advanced Materials

PEEK, PEKK, PPS-CF and PEI/ULTEM through partners.

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Engineering & Design

Engineering-led design, analysis and reverse engineering, built around manufacturability.

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CAD Modelling

Parametric 3D models for parts, fixtures, enclosures and assemblies.

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Engineering Analysis

FEA-supported assessment to evaluate predicted performance and guide material selection.

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Reverse Engineering

​Scan-to-CAD reconstruction of existing parts, including worn or legacy components.

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Print-Ready Design

Designed for manufacturability, with orientation, tolerances and fit considered up front.

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Quality & Deliverables

Checked dimensions, suitable materials and files ready to manufacture.

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Dimensional Accuracy

Parts are checked against the design intent, with tolerances agreed per project.

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Mechanical Performance

Material and orientation chosen for the load case. Operational use needs application-specific assessment.

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Quality Control

Inspection and verification to match the requirements of the job.

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Deliverables

CAD files, STL/STEP exports, scan data, printed parts and a short report where needed.

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3D Printing Applications 

Engineering-led additive manufacturing for prototypes, tooling, test articles and application-specific low-volume components.

Engineering 

Components

Application-specific prototypes and components developed for brackets, mounts, housings and mechanical assemblies.

Brackets · Mounts · Housings · Assemblies

Prototyping & 

Product Development

Rapid iteration from concept to physical prototype for fit checks, functional evaluation and design refinement.

Concept · Iteration · Functional Evaluation

Tooling, Jigs &

Fixture

Custom jigs, fixtures and manufacturing aids developed to support production efficiency, accuracy and repeatability.

Assembly jigs · Positioning fixtures · Custom tools

Precision 

Components

High-detail resin printing for fine features, complex geometries and precision fit checks.

Mechanisms · Complex geometry · Detailed models

Marine & Industrial

Applications

Prototypes, test articles and custom components developed for marine and industrial environments.

Test articles · Housings · Custom components

Low-Volume

Manufacturing

Small-batch additive manufacturing with material and inspection requirements defined for each project.

Repeat parts · Custom components · Assemblies

Have a specific application in mind? 

Let's discuss your project.

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What We Can Maufacture

A component may be technically printable without automatically being suitable for operational use. We classify projects according to function, environment and failure consequence.
Standard
Projects

Normal project assessment:

  • Concept models

  • Display models

  • Fit-check prototypes

  • Patterns and mould masters

  • Jigs and fixtures

  • Templates and guides

  • Covers and guards

  • Non-critical enclosures

  • Organisers and holders

  • Handles, knobs and trim

Engineered Applications

Engineering and testing required:

  • Machinery brackets

  • Mounting components

  • Bushings and carriers

  • Wear components

  • Ducts and bellows

  • Equipment housings

  • Custom replacement parts

  • Fibre-reinforced parts

  • Heat-exposed components

  • Chemical- or UV-exposed parts

R&D & Approval Pathway

Formal acceptance required for operational use:

  • Primary structures

  • Critical machinery supports

  • Engine mounts

  • Steering components

  • Braking and suspension parts

  • Propulsion components

  • Pressure-containing parts

  • Fuel-system components

  • Lifting equipment

  • Fire and life-saving equipment

  • SOLAS- or class-critical parts

General guide only. Operational suitability depends on intended use, material, design, manufacturing process, testing and applicable regulatory or certification requirements.
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3D Printing in Marine & Shipbuilding

Additive manufacturing can support marine design, prototyping, tooling and the development of custom or difficult-to-source components. Operational suitability is assessed according to function, material, environment and applicable requirements.
Prototyping &
Testing

Concept models, fit-check prototypes and test articles supporting marine design development.

Replacement Part Development

Reverse engineering and development of difficult-to-source components for assessment and testing.

Custom Marine Parts

Application-specific housings, covers, brackets and components developed around vessel requirements.

Marine Tooling

Custom jigs, fixtures, templates and tooling supporting marine manufacturing and maintenance activities.

Lightweight
Design

FEA-supported geometry and material studies exploring weight reduction and manufacturability.

Regulatory Awareness

3DSLAB is registered to receive stakeholder updates from the Australian Maritime Safety Authority concerning relevant IMO Maritime Safety Committee (MSC) and Ship Design and Construction (SDC) developments.

Marine components are assessed individually against their intended use and applicable applicable vessel-owner, surveyor, flag-state, classification and regulatory requirements.

This engagement does not constitute AMSA approval, certification or endorsement of 3DSLAB or any manufactured component.

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Our Process 

From initial requirements to delivery — a clear, engineering-led workflow.

Consultation 

We review the application, operating environment, constraints, required outcome and project scope.

Design & Analysis

CAD development, design optimisation, material selection and engineering assessment.

Manufacturing

The component is produced using the selected additive-manufacturing process, material and supplier pathway.

Inspection & Delivery

Dimensions, fit, finish and agreed functional requirements are checked before delivery or further testing.

Have a Project in Mind?

Let’s engineer the right solution for your application.

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